Falcon 19, 24 and 25 Series Exit Device Parts: Complete Replacement Guide

Security Parts carries parts for all three Falcon exit device series. The 19 Series is narrow stile, light-to-medium duty, rim and SVR only. The 24 Series is narrow stile, heavy duty, for aluminum storefront doors with stiles as narrow as 1-3/4 inches. The 25 Series is wide stile, heavy duty, for standard hollow metal and wood commercial doors. The 24 and 25 Series share a push pad design and the same service manual (108004). The most frequently replaced parts are the channel, end cap kit, dogging cover plate, and on electrified versions, the EL solenoid or HWEA alarm board. For pre-June 2012 alarm assemblies, the HWEA replacement board is part 650335.

Falcon exit devices are on more commercial egress doors in North America than any other panic hardware brand outside Von Duprin. The 19, 24, and 25 Series cover the full range of commercial applications: from light office and retail doors through aluminum storefront entries to institutional hollow metal fire-rated assemblies. Each series has distinct construction, stile requirements, and electrified option sets. Getting the right replacement part requires knowing which series is installed and which sub-configuration applies.

Browse the complete Falcon exit device parts catalog at SecurityParts.com, which includes the 19, 24, and 25 Series alongside the full Von Duprin and Detex exit device range. The Falcon hardware catalog covers all Falcon product lines including exit devices, mortise locks, and cylindrical locks.

Grade 1 ANSI/BHMA A156.3 certification on all three Falcon series
108004 Shared service manual number for 24 and 25 Series
June 2012 HWEA alarm assembly redesign date affecting board compatibility
24V DC EL solenoid voltage, 0.34A continuous duty on 24 and 25 Series
 

Falcon 19 vs 24 vs 25 Series: Which One Is Installed

Before ordering any replacement part, identifying the series is mandatory. The three series look similar from a distance but are built for completely different door constructions. Ordering a 25 Series end cap for a 24 Series device, for example, produces a part that will not fit.

 

Falcon 19 Series

 

Narrow Stile | Light-to-Medium Duty
 

For interior or exterior single and double doors where traffic is not consistently heavy. Stile as narrow as 1-3/4 inches. Covers a 161 door prep for easy field retrofit. Rim (19-R) and surface vertical rod (19-V) configurations only. Non-handed. Optional 1-1/2-hour B label fire rating (F-19). Three finishes: SP28, SP313, US32D. 10-year warranty.

 

Falcon 24 Series

 

Narrow Stile | Heavy Duty | Aluminum Storefronts
 

Heavy-duty extruded aluminum construction for aluminum storefront doors with stiles as narrow as 1-3/4 inches. Rim (24-R), surface vertical rod (24-V), concealed vertical rod (24-C), and wide door cable (24-CWDC) configurations. Half-turn hex dogging standard. All mounting screws concealed. Shares push pad design and service manual 108004 with 25 Series. EL not available on 24 fire rim devices.

 

Falcon 25 Series

 

Wide Stile | Heavy Duty | Hollow Metal and Wood
 

Wide stile heavy-duty device for standard commercial hollow metal and wood doors. Minimum 4-1/2-inch stile (3-1/2-inch on 25-C concealed VR). Rim (25-R), surface vertical rod (25-V), concealed vertical rod (25-C), wide door cable (25-CWDC), and mortise (25-M) configurations. Half-turn hex dogging standard. Heavy wrought center case with sintered metal parts. 10-year warranty. UL A label (3-hour) on fire-rated versions.

The identification test that takes 30 seconds: Look at the door stile width where the exit device is mounted. If the stile is narrow aluminum (typical of glass-heavy storefront entries), it is a 24 Series. If the stile is a standard hollow metal or wood door stile (4-1/2 inches or wider), it is likely a 25 Series. If it is a lighter interior door without heavy aluminum storefront construction, it may be a 19 Series. Confirm by looking at the channel. The 19 Series channel has a narrower profile and black plastic end caps on standard finishes. The 24 and 25 Series both have flush stainless steel push pads and no exposed screws or rivets on the back of the device.
 

What Exit Device Configurations Mean for Parts Ordering

Each series offers multiple configurations that determine which latch hardware, rods, and strikes are involved. The configuration suffix on the model number tells you what is installed.

 

SuffixConfigurationLatchingApplication
-RRim exit deviceSingle-point, rim latch at device headStandard single doors, paired doors with mullion
-VSurface vertical rodTwo-point: top latch at device head, bottom rod to floorSingle doors, double doors without mullion
-CConcealed vertical rodTwo-point: rods run inside door stileDoors requiring clean exterior face with no exposed hardware
-CWDCWide door cable/concealed, wood doorTwo-point concealed for wood door constructionWide or wood doors requiring concealed rod hardware
-MMortise exit deviceMortise lock case inside door, device operates latchHeavy-duty perimeter doors requiring mortise body strength; 25 Series only
F- prefixFire-rated versionSame as panic version but fire-listedAny fire-rated door assembly; cannot be dogged

 

Why the Rim vs Vertical Rod Distinction Matters for Parts

 

A rim device has one latch point at the device head and uses a single rim strike on the door frame. A surface vertical rod device adds a bottom rod running from the device head to a floor bolt, creating two-point latching. The bottom rod, floor strike, and bottom latch components are additional parts unique to vertical rod configurations that rim devices do not use. If you are ordering a strike or latch bolt replacement, you need to know whether the installation is rim or VR before ordering.

The 25-V surface vertical rod uses a 3788 surface-applied top strike and a 2130 mortised bottom floor strike as the standard configuration. The 25-C concealed VR uses a 4188 mortised top strike and 2130 bottom standard, with 4155 and 2126A as bottom options. Fire-rated 25-C uses strike 1279 standard and F1280 for B label applications.

 

Falcon 19 Series Parts: Channels, End Caps and Key Components

The 19 Series uses a narrower channel profile than the 24 and 25 Series. All mounting screws are concealed; latch fasteners are exposed to the egress side. The push bar height is 1-3/4 inches. The stainless steel latch bolt has a 3/4-inch throw with deadlocking standard.

 

Part NumberDescriptionNotes
410719 Series channel, 3-foot doorStandard channel for doors up to 3 feet
410819 Series channel, 4-foot doorStandard channel for doors up to 4 feet
65034319 Series channel end cap kit (with screws)Includes end cap, bracket, and all mounting hardware
65032019 Series end cap mounting bracket with SNBBracket only, for bracket replacement without full kit
4122Sex bolt, package of 1 (includes machine screw)Mounting fastener; #10-20 thread
650360F-19 channel cover plate, 3-foot (fire)Fire-rated version only, 3-foot door
650361F-19 channel cover plate, 4-foot (fire)Fire-rated version only, 4-foot door
65029719 Series panic hex dogging channel cover, 4-footPanic (non-fire) version, 4-foot door
65030319 Series panic hex dogging channel cover, 3-footPanic (non-fire) version, 3-foot door
 
Pre-June 2012 alarm assemblies on 19 Series: For 19 Series installations with an exit alarm option built before June 2012, the replacement HWEA hard-wired exit alarm circuit board is part 650335. This board is not compatible with post-June 2012 alarm assemblies. The June 2012 redesign changed the alarm kit architecture, and using the 650335 board in a newer assembly will result in a non-functional alarm. Check the date code on the existing board before ordering any alarm board replacement.
 

Falcon 24 Series Parts: Heavy Duty Narrow Stile

The 24 Series is built from extruded aluminum for maximum strength on narrow stile aluminum storefront doors. The construction provides greater impact resistance than the 19 Series at the same stile width. The push pad design is shared with the 25 Series, which is why both reference the same service manual 108004.

 

Part NumberDescriptionNotes
66140824 Series channel, 3-foot doorExtruded aluminum construction
66140924 Series channel, 4-foot doorExtruded aluminum construction
65029424 Series channel end cap kit, 1-3/4-inch doorKit includes end cap, bracket, and all fasteners for standard door thickness
65034824 Series channel end cap kit, 2-1/2-inch doorKit for thicker than standard door applications
65014724/25 Series EL kit, 3-foot deviceElectric latch retraction for 3-foot channel devices
65014824/25 Series EL kit, 4-foot deviceElectric latch retraction for 4-foot channel devices

 

The 24 Series Door Thickness and End Cap Selection

The 24 Series serves aluminum storefront doors that come in two standard thicknesses: 1-3/4 inches (the most common commercial aluminum frame door) and 2-1/2 inches (thicker commercial storefront systems). The end cap kit part number changes based on this dimension. Part 650294 is for the 1-3/4-inch door and part 650348 is for the 2-1/2-inch door. Ordering the wrong kit produces an end cap that either leaves a gap at the stile edge or cannot seat against the door face at the correct depth.

 

The 24 Series EL restriction nobody documents at the part level: Electric latch retraction (EL) is available on 24 Series panic rim, panic SVR, and panic CVR devices. It is specifically not available on 24 Series fire rim (F-24-R) devices. Life safety code prohibits holding the latch retracted on a fire-rated rim device using an always-on EL solenoid. If the installation has a fire label on the door and uses a 24-R configuration, the EL kit (650147 or 650148) does not apply to that opening regardless of what the wiring diagram suggests. This restriction catches facility managers who upgrade access control on fire-door openings without checking the device configuration first.
 

Falcon 25 Series Parts: Wide Stile Heavy Duty

The 25 Series is Falcon's flagship exit device for standard commercial hollow metal and wood door applications. The center case is heavy wrought with sintered metal parts throughout the mechanism, making it more durable than extruded-only construction under heavy cycle loads. The top latchbolt is stainless steel with a 3/4-inch throw and deadlocking standard. Vertical rod configurations add a bottom bolt with a 1/2-inch throw.

 

25 Series Dogging: Half-Turn Hex, No Threads

Half-turn hex dogging is standard on the 25 Series with no threaded dogging components anywhere in the mechanism. Traditional threaded dogging on older exit devices requires turning a threaded rod several rotations, and the threads strip or corrode over time on high-cycle doors. The Falcon 25 Series half-turn hex design eliminates all threaded components from the dogging path. One half turn clockwise dogs the device. One half turn counterclockwise releases it. No stripping. No galling. This is why the 25 Series dogging mechanism outlasts competitor devices significantly on doors dogged and released multiple times daily.

Cylinder dogging is available as an option on the 25 Series using a 1-1/8-inch mortise cylinder with standard cam. This allows the outside cylinder to dog and release the device without carrying the hex key, which is the preferred configuration for reception desks and service counters where maintenance staff routinely dog the door at opening time.

 

25 Series Configurations and Stile Requirements

Stile requirements vary by 25 Series configuration. Standard 25-R and 25-V configurations require a 4-1/2-inch minimum stile. The 25-C concealed vertical rod configuration requires a 3-1/2-inch minimum stile on panic versions and 4-1/2-inch minimum on fire-rated F-25-C installations. The 25-CWDC (wood door wide cable configuration) requires a 6-1/2-inch minimum stile on wood doors. Ordering a 25-V or 25-C for a door with an undersized stile produces a device that cannot be correctly mounted.

 

25 Series ConfigurationMinimum StileDoor TypeFire Rating
25-R (rim)4-1/2 inchMetal or woodOptional B label (F-25-R)
25-V (surface VR)4-1/2 inchMetal or woodOptional B label (F-25-V); A label available on fire pair
25-C (concealed VR, metal door)3-1/2 inch (panic); 4-1/2 inch (fire)Metal doorsOptional B label and A label on fire pair (F-25-C)
25-CWDC (concealed VR, wood door)6-1/2 inchWood doorsOptional B label (F-25-CWDC)
25-M (mortise)4-1/2 inchMetal or woodOptional fire rating

 

25 Series Fire Ratings: A Label vs B Label

The Falcon 25 Series supports two UL fire ratings depending on the configuration. The B label (1-1/2 hour) is available on all 25 Series configurations. The A label (3-hour) is available on fire pairs (F-25-M x F-25-V or F-25-C), permitting up to 4-foot by 10-foot single doors and 8-foot by 10-foot pairs. When ordering strike replacements for fire-rated 25 Series installations, the fire strike specification matters. The F-25-C uses strike 1279 as standard and F1280 for B label applications. The F-25-V uses strike 299F for fire-rated top and 499F for fire-rated pairs with mullion.

 

Hex Dogging: How It Works and What Fails

Dogging is the function that holds the push bar depressed and the latch retracted, allowing the door to operate as a free-swinging door without requiring the push bar to be pressed on every pass. It is standard on the 24 and 25 Series panic versions and on the 19 Series panic version. It is never available on any fire-rated version of any series because holding a fire door latch retracted violates life safety code.

Hex dogging uses a hex key (Allen wrench) inserted into the dogging hole in the channel. On the Falcon 24 and 25 Series, the half-turn mechanism requires only a 180-degree rotation. The dogging cover plate conceals the dogging hole when not in use. This cover plate is a separately replaceable component if it is damaged or missing.

 

The dogging failure most technicians misdiagnose: A push bar that will not stay depressed after dogging is almost never a failed dogging mechanism. In more than 90% of field cases, the push bar returns to the undogged position because someone forgot the half-turn direction or did not complete the full half turn. Insert the hex key, depress the push bar fully, then turn the key clockwise exactly one half turn. If the key turns but the bar still does not stay depressed, check whether the installation is a fire-rated device (F-19, F-24, F-25). Fire-rated devices cannot be dogged and the mechanism is physically blocked. A fire-rated device on a non-fire-rated door is a common incorrect installation that generates repeated dogging complaints.
 

Electrified Options on the Falcon 24 and 25 Series

The Falcon 24 and 25 Series support a full range of electrified options for access control integration. Understanding the compatibility rules between these options prevents ordering combinations that cannot be installed together.

 

EL: Electric Latch Retraction

The EL option retracts the latch electrically without depressing the push bar, allowing the door to be opened from the outside by a credential reader, keypad, or building automation system. The EL solenoid operates at 24V DC and 0.34 amperes continuous duty. For 3-foot devices, the EL kit is part 650147. For 4-foot devices, it is part 650148. EL can be combined with FSA/FSE (fail safe/fail secure outside trim), DM (device monitoring), LM (latch monitoring), and AE/LK options. EL cannot be combined with ED (electric dogging), EA (exit alarm), HWEA (hard-wired exit alarm), or KOR (key override) on the same device.

Electric latch retraction serves two common use cases in commercial buildings. The first is controlled entry: a credential reader on the exterior side triggers the EL solenoid to retract the latch, allowing entry without pushing the panic bar. The second is electronic dogging during business hours: the building automation system energizes the EL solenoid for extended periods to hold the latch retracted as an alternative to mechanical hex dogging. This allows the door to operate in free-swing mode during hours and automatically re-latch when the solenoid is de-energized after hours.

 

EA and HWEA: Exit Alarm Options

The EA (exit alarm) option adds an audible alarm triggered when the push bar is pressed, providing delay notification or unauthorized egress alerting. The HWEA (hard-wired exit alarm) version connects to a building's wired fire alarm or security system.

The alarm circuit board replacement for pre-June 2012 HWEA assemblies is part 650335. This date boundary is critical: the alarm assembly design changed in June 2012. The 650335 board works only on pre-June 2012 assemblies. Post-June 2012 assemblies use a different alarm kit. Confirming the manufacturing date before ordering any alarm board replacement prevents a non-functional alarm installation.

 

KOR, LM, DM, RX: Monitoring and Override Options

KOR (key override) provides a cylinder that overrides the electrified outside trim functions without requiring electronic credentials. It is used when power failures need a mechanical fallback for authorized entry. LM (latch monitoring switch) monitors the latch bolt position and reports door open/closed status to the access control system. DM (device monitoring switch) monitors whether the push bar has been pressed. These two cannot be used on the same device because their switch mechanisms conflict. RX (request to exit switch) connects to an egress-side reader or motion sensor to signal the access control system that someone is approaching from the inside before the door opens.

 

The EL/EA combination that cannot be ordered: EL (electric latch retraction) and EA (exit alarm) are mutually exclusive on any Falcon 24 or 25 Series device. An EL device retracts the latch without the push bar being pressed, which would constantly trigger an EA alarm on any credential-controlled entry event. This combination is listed in the service manual as incompatible. It is also physically incompatible because both functions require access to the latch mechanism simultaneously in ways that conflict. Any specification that calls for both EL and EA on the same device requires a redesign before ordering.
 

How to Identify the Correct Part Before Ordering

Three pieces of information are needed before any Falcon exit device parts order.

1. Series (19, 24, or 25): Determined by the door construction and stile width as described above. The series number is typically visible on a label on the device channel or center case.

2. Configuration (R, V, C, CWDC, M): Visible from the door face. A rim device has a single latch point and no visible rod hardware on the door. A surface VR device has a visible bottom rod running down the door face to a floor strike. A concealed VR device has no visible rod hardware but two latch points (the concealed rods are inside the door stile).

3. Panic or fire-rated (prefix F-): Look for a fire label on the door or door frame. If a fire label is present, the device should be a fire-rated version. If ordering a replacement device, always match the fire rating of the original. If ordering a dogging cover plate, panic devices have a dogging hole; fire-rated devices do not.

Browse the exit device parts catalog at SecurityParts.com for all Falcon 19, 24, and 25 Series components with interactive diagrams. The Falcon hardware catalog covers exit devices alongside Falcon MA Series mortise locks and T Series cylindrical locks. Pre-order support is available at 845-935-0301 or through the contact page.

 

Falcon vs Von Duprin: Choosing Between the Two Exit Device Brands

Both Falcon and Von Duprin are Allegion brands. They share company ownership but serve different market positions and use different part ecosystems. Parts are not interchangeable between the two brands.

Von Duprin is the older and more widely installed brand in institutional, healthcare, and high-security government applications. The Von Duprin 98/99 Series is the dominant exit device in North American institutional buildings constructed before 2000. Von Duprin has a larger installed base and a wider parts aftermarket. Browse the complete Von Duprin parts catalog for 98/99, 22, 33/35A, 55, 75, 78, 88, and 94/95 Series devices.

Falcon is more common in mid-market commercial, retail, multi-family, and newer construction where the architectural aesthetic of the flush push pad and concealed fasteners is valued alongside ANSI Grade 1 performance at a competitive price. The 24 and 25 Series were specifically designed for the streamlined appearance requirements of modern commercial construction.

On any given building, both brands may be present: Von Duprin on older egress stairwell doors that have not been replaced, Falcon on newer tenant improvement entries and interior egress paths. SecurityParts.com stocks both, so a single order can service the complete building hardware schedule.

 

Why Choose Security Parts for Falcon Exit Device Parts

Series identification guidance, dogging mechanics, EL compatibility documentation, HWEA date boundary, and same-day shipping on stocked parts.

 

Series Identification

We document the 30-second stile width identification test that determines whether a door has a 19, 24, or 25 Series device. Wrong series orders are the most common return on exit device service calls.

 

EL Compatibility Rules

We document that EL is unavailable on 24 Series fire rim devices and that EL and EA cannot be combined on any device. These restrictions prevent specification errors before the order is placed.

 

HWEA Date Boundary

We document the June 2012 alarm board redesign and that part 650335 applies only to pre-June 2012 assemblies. Using the wrong board generation installs a non-functional alarm.

 

Same-Day Shipping

Most Falcon 19, 24, and 25 Series parts ship same day from US warehouses. Call 845-935-0301 or use the contact page for pre-order compatibility support.

 

What Makes SecurityParts.com Different for Falcon Exit Device Parts

  • We document the 24 Series EL restriction on fire rim devices (F-24-R) at the part level. Facility managers upgrading access control on fire-door openings routinely order EL kits for fire rim devices without knowing the restriction. We prevent this before the order ships.
  • We document the EL/EA mutual exclusivity. Any specification combining both on one device requires a redesign. This is in the service manual but no parts supplier makes it accessible at the ordering stage.
  • We document the HWEA 650335 board date boundary with the June 2012 cutoff. This is the most common wrong-board order on alarm-equipped Falcon exit devices.
  • We document the half-turn hex dogging failure misdiagnosis: a push bar that returns after dogging is almost always incomplete dogging technique, not a mechanism failure. This prevents unnecessary mechanism replacements on dogging complaints.
  • We carry Falcon exit device parts alongside Von Duprin exit device parts, electric strike parts, LCN door closer parts, and exit alarm parts. One order services the complete egress door hardware package.
  • Free shipping on orders over $450. Same-day shipping from US warehouses on stocked parts. 30-plus years of commercial door hardware experience.

 

Related Parts and Products at Security Parts

A complete commercial egress door hardware package includes the exit device, door closer, and often an electric strike or exit alarm. SecurityParts.com stocks all of these for the same opening in one order.

For Von Duprin exit device parts on egress doors in the same building where Von Duprin is installed alongside Falcon hardware, browse the Von Duprin catalog. For Von Duprin electric strike parts on the door frame of any exit device installation with controlled entry, browse the electric strikes catalog. The Von Duprin 6300 electric strike is compatible with Falcon 24 and 25 Series rim devices. For commercial exit alarm parts including Von Duprin Guard-X and Detex ECL and EAX series, browse the exit alarms catalog. For LCN door closer parts on any fire-rated or controlled-closing egress door in the same building, browse the door closers catalog. For Schlage L Series and Falcon MA Series mortise lock parts on secured interior doors in the same facility, browse the mortise locks catalog.

Browse the complete all products and parts catalog to source Falcon, Von Duprin, Schlage, LCN, and Detex hardware in a single session.

 

Frequently Asked Questions About Falcon 19, 24 and 25 Series Exit Device Parts

 

What is the difference between the Falcon 19, 24 and 25 Series exit devices?

The 19 Series is narrow stile, light-to-medium duty, rim and SVR only, for doors where traffic is not consistently heavy. The 24 Series is narrow stile, heavy duty, extruded aluminum for aluminum storefront doors with stiles as narrow as 1-3/4 inches. The 25 Series is wide stile, heavy duty, for standard commercial hollow metal and wood doors with minimum 4-1/2-inch stiles. The 24 and 25 Series share the same push pad design and service manual 108004.

 

What is dogging on an exit device and how does hex dogging work?

Dogging holds the push bar depressed and the latch retracted so the door operates as free-swinging without pressing the bar on every pass. Hex dogging uses a hex key inserted into the dogging hole to lock the push bar down. On the Falcon 24 and 25 Series, half-turn hex dogging requires one half-turn clockwise to dog and one half-turn counterclockwise to release. No threaded components are involved, eliminating thread stripping on high-cycle doors. Fire-rated devices cannot be dogged.

 

What are the part numbers for the Falcon 19 Series channel and end cap?

Channel for 3-foot door is part 4107. Channel for 4-foot door is part 4108. Channel end cap kit with screws is part 650343. End cap mounting bracket is part 650320. Sex bolt mounting fastener is part 4122. Fire-rated channel cover plates are 650360 (3-foot) and 650361 (4-foot). Panic dogging channel cover is 650297 (4-foot) and 650303 (3-foot).

 

What are the part numbers for the Falcon 24 Series channel and end cap?

Channel for 3-foot door is part 661408. Channel for 4-foot door is part 661409. End cap kit for 1-3/4-inch door is part 650294. End cap kit for 2-1/2-inch door is part 650348. EL kit for 3-foot devices is part 650147. EL kit for 4-foot devices is part 650148. The EL solenoid is rated 24V DC at 0.34 amperes continuous duty.

 

What is the Falcon HWEA circuit board part number and when does it apply?

The HWEA replacement circuit board is part 650335. It applies only to alarm assemblies built before June 2012. The alarm kit was redesigned in June 2012 and the 650335 board is not compatible with post-June 2012 assemblies. Always check the date code on the existing alarm assembly before ordering any board replacement. Installing the wrong board generation results in a non-functional alarm.

 

What electrified options are available on the Falcon 24 and 25 Series?

Available options include EL (electric latch retraction, 24V DC 0.34A solenoid), EA (exit alarm), HWEA (hard-wired exit alarm), KOR (key override), LM (latch monitoring), DM (device monitoring), RX (request to exit), and FSA/FSE (fail safe/fail secure trim). EL cannot be combined with EA, HWEA, or KOR. DM and LM cannot be used together. EL is not available on 24 Series fire rim devices (F-24-R).

Falcon 19, 24 and 25 Series Exit Device Parts: Complete Replacement Guide|Security Parts

Falcon 19, 24 and 25 Series Exit Device Parts: Complete Replacement Guide|Security Parts

Falcon 19, 24 and 25 Series Exit Device Parts: Complete Replacement Guide|Security Parts