The Falcon 022986-001-50 is the OEM RU Series Retractor Insert for the Falcon T Series and RU Series cylindrical locks, confirmed as Item 8 in the T Series chassis assembly diagram in the Falcon T Series Parts Manual (doc 108002). It is a nylon wear component that sits between the retractor cam body (022106-002-55) and the latch bolt tailpiece, providing a sacrificial contact interface on every latch retraction cycle. Two inserts are required per lock. The 022986-001-50 is sold individually. Available (3-4 weeks).
Where the 022986-001-50 Fits in the T Series Retractor Sub-Assembly
The T Series chassis retractor sub-assembly contains four component types at Items 7 through 10 of the chassis parts list. Item 7 is the Retractor cam body (022106-002-55), which converts spindle rotation into linear motion. Item 8 is the Retractor Insert pair (022986-001-50), which is this product, positioned between the retractor cam body and the latch bolt tailpiece. Item 9 is the Retractor Spring pair (022108-000-60), which returns the retractor to rest position after lever release. Item 10 is the Retractor Spring Retainer (022112-000-30), which holds the springs in aligned position.
In the operating sequence, the spindle cam pushes the retractor cam body (Item 7) linearly. The retractor cam body pushes on the retractor insert pair (Item 8, this product). The insert pair contacts the latch bolt tailpiece and transmits the linear force to retract the latch bolt against its spring. The retractor spring pair (Item 9) then returns the entire assembly to rest position when the lever is released.
Why the 022986-001-50 Uses Nylon Material
The "-50" suffix in the Falcon part numbering system identifies a nylon or polymer material. This is a deliberate engineering choice for the retractor insert. The insert is the direct contact piece between two steel components: the steel retractor cam body (022106-002-55) and the steel latch bolt tailpiece. If the insert were also steel, each latch retraction cycle would create steel-on-steel contact at two points, producing metal wear particles within the chassis, increasing operating friction over time, and generating noise on each cycle.
The nylon insert eliminates all three problems. Nylon-to-steel contact generates significantly less friction and wear than steel-to-steel contact. The slight compliance of nylon cushions the impact on each cycle, reducing the clicking noise of latch retraction. And when the insert eventually wears from hundreds of thousands of cycles in a high-traffic installation, it wears instead of the steel retractor cam body or the steel latch bolt tailpiece, both of which are more expensive and more time-consuming to replace.
The 022986-001-50 is intentionally the most affordable component in the retractor sub-assembly at the lowest list price of the four-part group. This reflects its design function as a replaceable wear interface. Replacing two retractor inserts during a service call is the correct preventive maintenance step when wear symptoms appear, before the wear progresses to the steel components.
Symptoms of Worn Retractor Inserts and When to Order
Worn retractor inserts typically present as increasing resistance in lever operation, requiring more lever rotation before the latch begins to retract. As the insert wears further, the latch may not fully retract with normal lever force, or latch retraction may become inconsistent across cycles. In advanced wear cases, the nylon insert can fragment, depositing debris in the chassis housing that causes the retractor to jam partially through its travel stroke.
These symptoms can also result from other chassis issues, but the retractor insert should be the first replacement component in any diagnosis because it is the lowest-cost item in the sub-assembly and the highest-wear component in normal service. Two inserts are required per lock. Order two units of 022986-001-50 per chassis being serviced.
T Series and RU Series Coverage: All 14 Functions
The 022986-001-50 insert appears in the Chassis Assembly diagram for all 14 Falcon T Series functions: T101 (Passage), T291 (Privacy Hospital), T301 (Privacy), T351 (Closet), T381 (Classroom Security), T411 (Asylum), T501 (Entry), T511 (Entry/Office), T521 (Office), T561 (Classroom), T571 (Dormitory), T581 (Storeroom), T851 (Electrified Storeroom Fail Safe), and T881 (Electrified Storeroom Fail Secure). All standard cylinder and Interchangeable Core variants use the same 022986-001-50 insert. The Falcon RU Series retrofit cylindrical lock uses the same retractor sub-assembly and the same insert part number.
SecurityParts stocks OEM Falcon T Series and RU Series retractor sub-assembly components. Free shipping on orders over $300.